Harness Digital Twins for In-Depth Insights and Early QA
Our modeling support team crafts digital twins to mirror your real-world system, enabling you to analyze hard-to-reach information and test various configurations and conditions before prototyping.
Combined with experimental data, our assistance allows for informed decision-making, system refinements, and early issue detection.
Quality Assurance Through Rigorous, Industry-Tested Processes
Following industry and research standards, we ensure reliable application in your projects.
We continuously validate our open-source software to ensure accuracy and performance.
Our three-lab approach optimizes multidisciplinary problem-solving and solution generation.
We also consider the periphery of your system, not just an isolated section, to obtain valid simulation results.
We utilize cloud technology for in-depth analysis and fast optimization.
Our reusable frameworks provide quick, high-quality results, to maintain project momentum.
Our services in action
Our Project Support Packages
Mixing Package
Ensure a robust scale-up by computationally obtaining hard-to-measure mixing times of your system following the Bourne protocol at lab scale.
- Crystallizations
- Mixing critical systems
- Avoid uncontrolled nucleation
- Increase reaction efficiency
- Avoid shortcuts
- Obtain robust process conditions
CFD-based Reduced Order Model
Obtain a reduced order model (ROM) of your system and explore unseen system states in real-time for optimization or predictive maintenance.
- Industry and system independent
- Enable 3D resolved fluid dynamics for predictive maintenance
- Enable optimization with 3D resolved fluid dynamics
- Accelerate project progress through quick decisions
- Enable results live discussion with colleagues
- Retrain ROM with updated data at any time
Vial Filling Line Optimization
Apply optimal stirring by gradually adjusting the stirring speed during vial filling, ensuring homogeneity while avoiding foaming.
- Stirred vessel vial filling
- First-time-right scale-up
- Higher yields
- Consistent API concentration in vials
- Supports GMP approval
- Large ROI
Crystallization Scale-up and CDMO Transfer
Select correct reactor configurations and operating conditions to ensure consistent product quality and compliance with specifications.
- Crystallizations
- Mixing crtitical systems
- API solids suspensions
- First-time-right scale-up
- No time delays through repetition
- Large ROI
Foaming Control in Stirred Reactors
Select the correct agitation speed to avoid foaming and realise larger batch sizes through higher fill levels.
- Gas-liquid mass transfer systems
- API solids suspensions
- Vial filling
- Avoid antifoams and product re-registration
- Conservation of API solids concentration
- Large ROI
Particle Suspensions and Dispersions
Select the optimal stirring speed to ensure homogeneity in dispersions and for suspending particles just as required by the process.
- Filter-feeding bottom discharge tank
- Crystallizations
- Processes critical to API concentration
- Eco-friendly process operation
- Consistent product quality
- Large ROI
Simulation Tools We Use
We apply open source simulation tools whenever possible, as they offer a cost-effective way to create customized and highly automated frameworks that can handle large numbers of simulations.
However, we can also adapt to commercial simulation software, especially if consistency with your current simulation framework is required.
Flexible Project Support Options
New to Modeling Support?
Experienced & Seeking Instant Support?
Interested in Our Pre-made Packages?Individual project with detailed demand assessment
Embark on a personalized project with a thorough demand assessment tailored to your unique needs. We’ll help you overcome uncertainties and guide you through the process.
Steps we take:
- Customer describing business problem and looking for improvement
- Novalabs translating the problem in computational tasks
- Process repeated until deliverables are well defined
- Setting up timelines for successful project execution
Join the Innovators Who Trust Novalabs
- Maximilian Moser
- CTO & Co-founder
"From the very beginning, the onboarding process was smooth and efficient. The demand assessment was thorough and helped us to identify crucial aspects of our system that needed to be simulated. The pivot to more meaningful demands was also highly appreciated, showing how the care for the best outcome was common ground. We highly recommend Novalabs for achieving business goals."
- Emily Lupparelli
- Process Engineer
"Novalabs' CFD services identified crucial system aspects of our trickle bed reactor and provided a game-changing simulation that optimized our reaction efficiency early on. Their modelling and engineering expertise gave us confidence to scale up and maximize yield and quality. Highly recommend for gaining deep system understanding."
Streamline Your Project with Personalized Support and Solutions
At Novalabs, we specialize in creating high-quality computational models and digital twins to close the gap between real and predicted system behaviour. Leverage our expertise for optimal project outcomes.